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Granulation equipment series
FL series boiling granulation dryer (one-step granulator)
Detailed description
Applications:
• Granulation in the pharmaceutical industry: tablet granules, granules, capsule granules.
● Granulation in the food industry: cocoa, coffee, milk powder, granule juice, seasonings, etc.
● Granulation in other industries: pesticides, feed, fertilizers, pigments, dyes and chemicals.
● Drying of powdery or granular wet materials.
● Coating: granules, pellet protective layer, color preparation, sustained release, film, enteric coating, etc.
Equipment process technology:
working principle:
The material powder particles are in an annular fluidized state in a raw material container (fluidized bed), are preheated and mixed by the purified heated air, atomized and sprayed into the binder solution, and aggregated several particles into the binder. The agglomerate, due to the continuous drying of the hot air to the material, causes the water in the pellet to evaporate and the binder to solidify. This process is repeated repeatedly to form ideal, uniform microporous spherical particles.
Features:
● Improves fluidity and reduces dust flying by powder granulation :
● Improves its solubility by powder granulation;
● Mixes, granulates and dries one-step granulation in one machine;
● Adopts anti-static filter cloth , equipment operation safety;
● Set the pressure relief hole, in the event of an explosion, the equipment personnel are not harmed;
● The equipment has no dead angle, the loading and unloading material is light and fast, flushed clean, and meets GMP specifications.
project | unit | model | |||||||||
3 | 5 | 15 | 30 | 60 | 120 | 200 | 300 | 500 | |||
Raw material container | capacity | L | 12 | twenty two | 45 | 100 | 220 | 420 | 670 | 1000 | 1500 |
diameter | Mm | 300 | 400 | 550 | 700 | 1000 | 1200 | 1400 | 1600 | 1800 | |
Production capacity | small | Kg | 1.5 | 4 | 10 | 15 | 30 | 80 | 100 | 150 | 250 |
Big | Kg | 4.5 | 6 | 20 | 45 | 90 | 160 | 300 | 450 | 750 | |
Fan | Air volume | m 3 /h | 1000 | 1200 | 1400 | 1800 | 3000 | 4500 | 6000 | 7000 | 8000 |
Wind pressure | mmH2O | 375 | 375 | 480 | 480 | 950 | 950 | 950 | 950 | 950 | |
power | Kw | 3 | 4 | 5.5 | 7.5 | 11 | 18.5 | twenty two | 30 | 45 | |
Steam consumption | Kg/h | 15 | twenty three | 42 | 70 | 141 | 211 | 282 | 366 | 451 | |
Compressed air consumption | m 3/min | 0.9 | 0.9 | 0.9 | 0.9 | 1.0 | 1.0 | 1.1 | 1.5 | 1.5 | |
Host weight | Kg | 500 | 700 | 900 | 1000 | 1100 | 1300 | 1500 | 1800 | 2000 | |
Steam pressure | Mpa | 0.3 to 0.6 | |||||||||
temperature | °C | Adjustable from room temperature to 120 °C | |||||||||
Working time | Min | 45~90 depending on material characteristics | |||||||||
Material yield | % | ≥99 | |||||||||
noise | dB(A) | The fan is installed separately from the host with noise ≤75 dB(A) | |||||||||
Mainframe dimensions L×W×H | m | 1.0×0.6 ×2.1 | 1.2×0.7 ×2.1 | 1.25 × 0.9 × 2.5 | 1.6×1.1 ×2.5 | 1.85×1.4 × 3 | 2.2 × 1.65 × 3.3 | 2.34×1.7 × 3.8 | 2.8×2.0 × 4.0 | 3×2.25 × 4.4 | |